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Retort foods can be developed and sold at low cost.
More desirable food safety management can be performed by means of F-value control.
Compact Retort Cooker with F-value control
HLM-36EF
HLM-36EF

  • F-value control
  • Core temperature sensor
  • Pressure control method
  • A cooling device that can prevent damage to containers.
  • Electro-mechanical lid lock system Ⅱ
  • Dual interlock mechanism

  •  ■ Features & Functions
    F-value control
    F-value that is important for the retort sterilization is calclulated and controlled. You can make safe retort food as you like with simple settings.
    Core temperature sensor
    The internal temperature of the food is measured with a core temperature sensor, and the F-value is calculated and displayed. In MODE 1, when the temperature of a core temperature sensor reaches the target F value, the sterilization (cooking) stage is finished and the stage proceeds to the cooling stage. It is possible to print and record the data by connecting an optional printer.
    Pressure control method
    High temperature and high pressure sterilization is performed by gradually raising the chamber temperature and pressure. This is effective for preventing damage to aluminum packs or film packs for retort foods
    A cooling device that can prevent damage to containers.
    Cooling water is sprayed while pressurizing the chamber with air in order to prevent rapid pressure change due to sudden condensation of vapor in the chamber during shower cooling. The seal portion of a bottle or container is prevented from being damaged.
    Automatic operation
    All stages from water supply, pressurization, sterilization (disinfection) to cooling are performed automatically.                
    Compact body made of stainless steel
    A stainless steel body that is clean and excellent in corrosion resistance is used. Sapce-saving compact autoclave.
    Equipped with external output terminal as standard.
    As a printer output connector is equipped as standard, it is easy to output data.
    Electro-mechanical lid lock system Ⅱ
    The electric clamp lid is employed. Locking/unlocking of the lid can be performed simply by pressing a button.The chamber opening is widely opened for easy loading and unloading.
    Dual interlock mechanism
    The lid is locked by detecting chamber pressure and temperature during sterilization.Even if an operation is interrupted manually, the lock state is maintained.
    Sufficient treatment capacity (Loading capacity)

    Pouch volumeMaximum loading capacity
    250~300 cc 30~45 (pouches)
    400~500 cc 15~30
    1000 cc 15
    (For reference)
     
    Programmable auto-start function
    An operation starts at the set time.
    Memory function
    Set contents can be registered for each mode.
    Recommended for food production in small lots
    Useful for new entry into the sixth industry.
    Manufactuering the original food products of local specialty.
    Food development and sample food production in a food manufacturer.
    Processing and cooking of surplus food materials.
    Manufacturing preservation foods.
    Installation requirements are minimal and maintenance cost is low
    It can be installed simply by providing power source and water supply/drainage. See the following installation requirements. Qualification for handling boilers or pressure vessels is unnecessary. (It is necessary for users to inspect it once per year.)
    Installation requirements   
    Power supply : 200 VAC 25A or more 
    Water supply:Water supply of 0.23 to 0.40MPa, Flow rate of 6 liter /min. or more
    Drainage:We recommend steel pipes for high temperature and high pressure drainage.
              
    ※Ask us for details.
     ■ Cooking examples and users
     
    Various original foods can be made.
    Examples of foods cooked and sold using this retort cooker are as shown below.
    Indian curry in aluminum bag Boiled pork in aluminum bag Maitake mush-room rice basein transparent bag Japanese Local cuisine called KOZUYU in transparent bag Boiled seafood (Fish) in transparent bag
    (The photo above is just an example of food cooked with this retort cooker.)
     
    Various other foods are also made using this retort cooker.
    Curry in aluminum bag Stew in aluminum bag Soup in aluminum bag Boiled meat in aluminum bag Boiled vegetables in aluminum bag
    Steamed vegetables in transparent bag Rice base in transparent bag Soup in aluminum bag or transparent bag Boiled seafood in transparent bag Boiled seafood in soy source packed in transparent bag
    Various seafood paste in can Various curry paste in can      
                                                                     
     
    Retort cooker users
    Agriculture, Fishery Manufacturing industry(Food) Manufacturing industry(Others) Accomodation business,
    Restaurant
    Medical, Welfare, School
    Business
    Category
    Agriculture
    Livestock industry
    Fishery
    Government offices
    related to the above
    Agriculture and livestock processing
    Fishery processing industry
    Side dish manufacturing industry
    Seasoning manufacturing industry
    Confectionery industry
    Central kitchen
    Packaging material manufacturing industry Hotel
    Restaurant
    Hospital food manufacturing industery
    Welfare care food manufacturing industry
    Lunch center
    University
    Vocational school
    Application Store sales
    Mail order (online sales)
    Food loss countermeasure
    Food development
    Sample test
    Small lot production
    Food loss countermeasure
    Product development
    Endurance test
    Store sales
    Mail order (online sales)
    Food loss countermeasure
    Food development
    Preserved food production
    Food loss countermeasure
    Cooking practice
    When selling the sterilized food, we recommend the model with F-value control (HLM-36LBC).
     ■ Display panel
     ■ Operation cycle of each mode
      MODE 1: Cooking
        (F-value control)
    Automatic water supplyHeating
    Pressurization
    Sterilization
    (Pressure cooking)
    Shower coolingDrainage
     
      MODE 2: Cooking
        (Time control)
    Automatic water supplyHeating
    Pressurization
    Sterilization
    (Pressure cooking)
    Shower coolingDrainage
     
      MODE 3: Cooking
        (Time control)
    Automatic water supplyHeating
    Pressurization
    Sterilization
    (Pressure cooking)
    Shower coolingDrainage
     
     ■ Options for upgrading a system (retrofittable)
                                                                           
    Printer
    Data recorder (Thermal recording type)
     ■ Options
                    
    Round wire basket, stainless steel Sterilization bucket, stainless steelTray, stainless steel
    φ330 x H195(mm)
    φ330 x H270(mm)
    φ330 x H270(mm)
    [Tray38]
    φ320 x H38(mm)
    / (15sets)

    [Tray48]
    φ320 x H48(mm)
    (12sets)
                                                   
    Sterilization tape / Sterilization label / Sterilization bag
    ■Sterilization tape: Clear color change makes it easy to identify exposure to sterilization process.
    ■Sterilization label: Paste directly on the object to be sterilized, you can check the sterilization treatment. After sterilization, the letters "sterilized" appear and it can be easily distinguished from untreated materials.
    ■Sterilization bag: There are sterilization bags that are made of paper, roll type or one seal back type. Most of them are heat seal type, but tape seal type and aluminum plate seal type can also be available.
    *Ask us for prices and more details.
     ■ Specifications
    Product nameCompact Retort Cooker with F Value Control
    ModelHLM-36EF
    Effective capacity63L
    Chamber size (φ x H mm)360 x 620
    Operation mode3 modes (MODE 1: Sterilization with F-value control, MODE 2 and 3: Time controlled sterilization)
    Sterilization temperature setting rangeMODE 1: 100-125℃, MODE 2 and 3: 70-125℃, Variable
    Lid lock temperature97℃ fixed
    Time setting rangeF-value control sterilizationMODE 1: 1-99, Addition display system
    SterilizationMODE 2 and 3: 1-250 min, Reamining time is displayed
    Cooling10-250, Reamining time is displayed
    Z-value setting10℃ fixed (Z-vlaue setting with OP, 5-20℃ Variable)
    Pressurizing force30-100kPa
    Maximum working pressure0.235MPa
    ThermometerFor chamber temperature: Digital display 5-129℃,
    For core temperature:Digital display 45-129℃
    Pressure gaugeAnalog display, 0-0.4MPa
    Safety devicesPressure safety valve, Earth leakage and overcurent breaker, Low water cut off device
    Alarms and error displayLow water heating, Temperature sensor wire disconnection, Over-temperature, Over-pressure, Lid lock abnomality
    Outside dimensions (WxDxH mm)602 x 679 x 1064
    Approximate weight120 kg
    Pressure vessel categorySmall sized pressure vessel
    Chamber materialStainless steel (SUS 304)
    Power supplyAC200V, 50/60 Hz (Single Phase)
    Required power facility 5.0kW
    Power supply connection (cord length) 
    Ring terminal (2.7 m)
    Supplied accessoriesAdapter for pack (5), Packing for pack (100), Gasket for adapter (5), Stainless steel wire basket (3), Bottom plate (1)